Forklift & Pedestrian Safety Guide

Accident Statistics

Forklift trucks are involved in a significant proportion of UK workplace transport injuries every year. Being struck by a moving vehicle remains one of the most common causes of fatal injury at work, and warehouses, with their mix of pedestrians and constant MHE movement, are among the highest-risk environments.

Most Common Causes

• Pedestrians and forklifts sharing the same space
• Poor visibility at corners, intersections and doorways
• Excessive speed and unsafe manoeuvring
• Reversing without a clear view or banksman
• Distraction and inadequate training

Warehouse Hotspots

• Aisle ends and racking intersections
• Loading bays and dock areas
• Pedestrian doorways opening onto vehicle routes
• Battery charging and MHE parking areas
• Blind corners around columns and mezzanines

Separation Strategies

The hierarchy of control favours physical separation first. Where people and vehicles cannot be fully separated, crossings should be controlled and made highly visible.

Safety Barriers

Flexible impact barriers and guard rails physically prevent vehicles from entering walkways and protect both people and assets when an impact occurs.

Signage

Fixed and projected signage warns of crossings, blind corners and pedestrian priority, giving both drivers and pedestrians clear, timely information.

Line Marking

Clear floor markings define walkways, crossing points and no-go zones, reinforcing the physical separation created by barriers.

Safety Audits

Regular audits keep your controls effective as the site evolves. A structured checklist ensures nothing is missed across traffic management, barriers, signage and markings.

Download Checklist